The policy of our production is to provide consumers with quality, effective and safe products that meet the requirements of Russian and international standards.
Much attention is paid to the original substances - quality raw materials are used by recognized Russian and foreign suppliers, including from Switzerland, Japan, France.
The production of Vneshtorg Pharma complies with the requirements of International Standards GMP-0065-000234/18, which is confirmed by the relevant certificates. All operations are performed by highly qualified personnel, on modern equipment, in premises that provide optimal conditions for carrying out technological processes.
The mixing area is used to prepare mixtures for further tableting, encapsulation, or sachet filling and sealing. Our equipment allows to produce mixtures by the process of dry blending as well as wet granulation. Having vast experience in working with vitamins, minerals, and extracts, we can produce remarkably homogeneous mixtures of different qualitative and quantitative compositions, which can be achieved through the careful selection of active ingredients and excipients on the basis of the their technological properties. In our work, we use highly bioavailable and stable active ingredients. All of them are authorized for use in the manufacturing of biologically active dietary supplements, and the quality of excipients meets the specifications of all major international pharmacopoeias.
Our tableting area is outfitted with highly efficient equipment. For instance, the Korsch AG (Germany) rotary tablet press can output up to 300,000 tablets per hour. With our wide range of technical equipment, we can manufacture tablets of various shapes (from flat-faced round to oval) and sizes (from 6 to 20 mm). Throughout the entire process of tableting, the quality of the manufactured tablets is controlled using automated electronic quality control systems, such as an electronic lab tester and a metal detector.
The encapsulation area is used to enclose mixtures in the hard-shelled gelatin capsules of various sizes. The equipment we have at our disposal uses different methods of filling capsules with mixtures. This allows us to work with powders of all sorts of technological properties: from free-flowing and non-compactible powders to sticky and hard-to-meter ones. All filled-in capsules pass through the empty capsule sorter and the metal detector.
If need be, tablets can be covered with a film coating — decorative, protective, or a modified release coating. Due to our company’s fire safety and environmental protection policies, we use aqueous coatings only. We would like to call your attention to a patented moisture-barrier film coating of our own design that helps to ensure chemical stability of any compounds, however complex, based on vitamins, minerals, and plant extracts..
The coating color can be customized at our Customer’s request.
The site is equipped with an automatic line PPS (England). The line capacity of up to 15 million packs per year can be packed into bottles of tablets, capsules, lozenges and marmalade.
The equipment we have at our disposal allows us to fill powders into up to 13,000 single-dose sachets. It is also possible to fill powders of different compositions into two-pack (duplex) and three-pack (triplex) sachets. Sachets can be filled with a maximum of 25 grams of powder, which makes it possible to work with compositions of varying degrees of complexity.
This is where the non-sterile liquid solutions are made and bottled. The equipment and the manufacturing techniques we use allow us to carry out processes of varying complexity: from the simple dissolution of components to the formation of complex microemulstions using the phase inversion temperature method.
The packaging area is outfitted with the MEDISEAL (Germany) high-performance equipment, which allowed us to fully automate the process of tablet and capsule packaging — from primary packaging in blisters to multi packaging.
One packaging machine can operate at a maximum speed of up to 400 blisters per minute. It is possible to pack up to 3 different types of tablets (capsules) into one blister. The packaging line is equipped with high-precision control systems which allow to check the weight and form of each individual manufactured item and make sure it matches the printed label and package.
The filling solution
The filling sticks
The filling sticks
The filling solution